There are many essential pieces of machinery within a factory or manufacturing complex. Moreover, larger facilities usually have to employ emission control mechanisms, such as enclosed combustion equipment, to help control pollution.

That said, choosing the best model for your operation is anything but simple. Not only do you need to consider your factory’s particular requirements, but you’ll also need to make sure the mechanism you employ attains the standards set forth by the Environmental Protection Agency (EPA).

Below, we’ll take a look at the basic definition of enclosed combustion technology and give you a few tips on how to choose the best system for your facility.

What is Enclosed Combustion Technology?

Simply put, enclosed combustors are designed to destroy vapors, volatile organic compounds, and other pollutants in temperature-controlled chambers. They have two main goals: improving safety levels and reducing energy consumption at the same time.

These mechanisms can come in various shapes, sizes, and have different capacities. It’s worth noting that there is no one-size-fits-all remedy when it comes to finding the best type of enclosed combustion technology.

Instead, you need to look at the features you need the most and choose the best-enclosed combustor accordingly.

Choosing the Ideal Enclosed Combustion Equipment

The first thing you should keep in mind before choosing an enclosed combustion system is that you have to find a reliable manufacturer. Dependable manufacturers use the best materials and can design energy-efficient machines without sacrificing performance or quality.

Keep in mind that enclosed combustors need to be built according to your factory’s requirements. This will ultimately affect the capacity, performance, and overall cost of each particular piece of equipment.

Emission and Destruction Efficiency

The first aspects you should take into consideration are emission and destruction efficiency. Enclosed combustion equipment is mainly used to destroy volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other contaminants at different efficiency rates that may range from 98% to 99.5%.

Not only should the system of your choice destroy your factory’s emissions, but the destruction rate should also meet the requirements set by your State’s legislation.

Type of Process Gas

Your enclosed combustor should be equipped to destroy the particular type of process gas generated in your factory. For instance, facilities that produce corrosive gases need to be equipped with machinery that can transport and destroy these pollutants in a safe environment.

Initial Investment

While performance is very important, there are many scenarios where your budget may limit the equipment you can purchase. Enclosed combustors that have a higher initial cost tend to perform better in the long run.

However, if you have a limited budget, it may be worth discussing your options with your manufacturer of choice.

Operating Costs and Energy Consumption

Some enclosed combustors have significantly lower operating cost because they draw energy from your internal processes. Regenerative thermal oxidizers, for instance, use the heat from a factory’s exhaust stack to preheat pollutants before they enter the combustion chamber.

Maintenance and Technical Complexity

Lastly, you need to verify that at least two or more of your team members have the technical knowledge required to maintain your enclosed combustion equipment.

This is where having a reliable manufacturer will come in handy as they should train your employees on how to provide basic troubleshooting and maintenance.

Finding the Best Enclosed Combustion Equipment Manufacturer

Having an efficient enclosed combustor can have a huge impact on your factory’s performance. That said, you’ll need to locate an experienced manufacturer to help you design the best system for your facility.

At The CMM Group, we specialize in manufacturing regenerative thermal oxidizers, catalytic oxidizers, and other types of enclosed combustors to help improve performance across your facility, so get in touch with us today!

Sources:

 

  1. https://gispub.epa.gov/air/trendsreport/2017/#air_pollution
  2. https://www.epa.gov/haps
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