Tips for Choosing the Best VOC Abatement Technology for Your Manufacturing Plant

Installing a VOC (Volatile Organic Compound) abatement system is a significant investment, so selecting the right solution is essential to maximize your ROI. The key to success lies in choosing the proper technology and partnering with a reputable vendor to ensure your system operates at peak efficiency.

Here’s how to select the right VOC abatement solution for your manufacturing facility:

Design and Installation

Beyond the cost of equipment, ensure the system is designed to meet your specific manufacturing needs and installed correctly for optimal performance. Work with a vendor that offers a range of VOC abatement solutions to help you develop the most effective strategy for your facility.

Level of Emissions

The type and volume of VOC emissions from your manufacturing process will determine which abatement technology is most suitable:

  • Regenerative Thermal Oxidizers (RTOs): Achieve over (99%+) VOC destruction with high energy efficiency (up to 97%). Ideal for chemical processing, FRP manufacturing, heat-set and flexographic printing, web dryers, paint and coating manufacturing, surface coating, and wood finishing.
  • Catalytic Oxidizers: Operate at lower temperatures using a catalyst to achieve VOC destruction. Suitable for fiberglass, chemical processes, bakeries, adhesives and sealants, metal finishing, and pharmaceuticals.
  • Rotary Concentrators: A cost-effective solution for facilities with lower VOC emissions.

Operating and Maintenance Costs

Operating costs vary depending on emissions standards, facility configuration, and usage patterns. Calculate the total lifecycle cost, including operational, energy, and maintenance expenses, to get a comprehensive view of each solution’s total cost of ownership.

Vendor Support

Effective maintenance is critical for reducing operating costs and extending equipment life. While in-house resources are important for daily operation, a reliable vendor can provide the expertise needed to prevent downtime and avoid costly repairs.

Compliance with Regulatory Standards

EPA emissions standards are periodically updated. Ensure your VOC abatement system complies with the latest regulations, and partner with a vendor who can assist in upgrading your system as requirements change.

Flexibility for Future Upgrades

Your manufacturing needs may evolve due to new technologies, industry best practices, changing business priorities, or updated regulations. Choose a system that allows cost-effective upgrades, so you can stay current without overhauling the entire setup.

Selecting the right VOC abatement solution can improve operational efficiency and lower long-term costs. Partner with a reputable vendor to design a system tailored to your facility and maximize your ROI.